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1.SCHAUDT FlexGrind S
Machine tool design compact, modular production, flexible manufacturing capability
Flex Grind S for more variety, small batch and medium-volume parts production.
The parts can be used for processing materials include: stainless steel, ceramic, rubber.
Chang Su-grinding machine 1,000 mm or 1,600 with optional series. Maximum workpiece weight 250kg, maximum workpiece swing diameter 445mm, maximum wheel diameter 600mm. Wheel a good frame can be configured B-axis cylindrical grinding wheel, grinding wheel axis hydrostatic guideway, Schott meter DIATRONIC 22 can be applied to on-line measurement and axial location.
Salient features:
- The use of artificial granite bed
-Z-axis with V-flat rail, with a vacuum pad
-X-axis hydrostatic guideway
- Workhead with rolling bearings and live top, spindle bearing concentricity is less than 0.001mm.
- Hydraulic tailstock clamping device configuration and plain bearings
2.SCHAUDT FlexGrind M
Focused on the long heavy-duty machining
By adopting modular design, FlexGrindM able to adapt to different process requirements of long, heavy-duty machining.
Through the machine structure optimization, a different geometry of the parts are able to FlexGrind M Series grinder to achieve complete processing. Wheel rack offers up to 11 wheel combinations. The main shaft to be machined components include: machine tool spindles, plunger, roller printing, a variety of rotor and crankshaft and gearbox parts.
FlexGrin maximum length M-Series grinder from 1,000 mm to 3,000 mm is divided into five series. Maximum workpiece weight of 500kg or 1,200 kg. In addition, the machine can use absolute line measurement devices DIATRONIC 22.
Salient features:
- Absolute-line measuring device can be hot deformation of machine tools, finishing equipment such as on-line loss compensation
- Digital servo motor and encoder position feedback device
- Workpiece clamping means can be used inside or outside the card and other expansion drive
- Convenient input method of grinding parameters
- Mature grinding cycle and support cycle
- Man-machine dialogue to set the grinding process
- The use of a large number of maintenance-free devices, reducing maintenance costs
- Machine fully enclosed to protect and improve the operational safety
3.SCHAUDT FlexGrind L
FlexGrind L series machine is mainly used for processing large-size parts grinding
Through a step up, large parts of the complete grinding. There are eight of wheel options, you can achieve a variety of grinding applications.
Flex GrindL maximum workpiece weight of 3,000 kg, the maximum grinding length of 3,000 mm, maximum workpiece swing diameter of up to 1,000 mm
Grinding through the development of special software, the shaft parts, especially the printing roller-type parts, FlexGrind can achieve a variety of dimensional accuracy, shape and position tolerance of the special requirements, in addition to the machine can also be achieved within the non-circular cylindrical grinding.
- On-line measurement technology to achieve full travel range of grinding monitoring
- Easy operation
- High rigidity, stable process
- Structure design, process control flip-line measurement of hydraulic head, to avoid loading and unloading parts of the measuring head when risk of collision
Salient features:
-DIATRONIC5, for the grinding process on-line measurement devices. Maximum measuring range 850mm (diameter direction of the workpiece)
- Workhead high rigidity, precision bearing, and live top
-Z axis shock-absorbing device and pulse lubrication device
-X axis shock absorbers and micro feed function
- High-precision, high-rigidity belt drive shaft parts for parts of the surface without traces of grinding
-8 Wheel configuration
- Rotatable wheel frame, the maximum rotation range of -10 º to +190 º
- High flow cooling system, oil mist detached device, the workpiece support, the center frame, a variety of drive
4.SCHAUDT CamGrind S
Maximum grinding length - 650mm
CamGrind S is mainly used for processing a variety of camshaft, non-round parts, eccentric parts and free surface parts and so on. Compact machine, and Siemens 840D installed on a platform of non-circular grinding special software WOP.
CamGrind S cooling system can cool the oil or emulsion. Corundum grinding wheel rack can be installed or CBN grinding wheel. Corundum grinding wheel diameter of the largest 600mm.
CamGrind S through the use of artificial granite bed, to improve the machine's shock-absorbing capacity and thermal denaturation, X-axis and hydrostatic guideway for high-performance digital servo motor provides accurate peeling grinding accuracy.
Salient features:
- Maximum grinding length 650mm
- 600mm diameter can be used to CBN or corundum wheel
-WOP simple and convenient procedures for the preparation of non-circular
-X-axis high-precision, long life of hydrostatic guideway
- The use of artificial granite bed, good shock absorption to improve the tools and ability to heat denaturation
Technical parameters
Wheel frame 1
Working range
Maximum grinding length 650MM two top
Center high-145MM
Maximum workpiece weight 130KG two top
Wheel head frame
X rail linear guide (hydrostatic guideway)
V-level Z-axis guide rail
Wheel diameter (installation of hydraulic flip the case of grinding) 70-370 mm
B-axis can be
600MM maximum diameter corundum wheel
Corundum grinding wheel maximum width 160MM
CBN grinding wheel maximum diameter 480MM
CBN grinding wheel maximum width 80MM
Maximum motor power 40KW
Maximum wheel speed 125M / S
Workhead
Motor speed (C axis) 1000RPM
Motor torque (C axis) 50N.M
Top
Tailstock
Stroke 50MM
Top MK4
Slip sliding mode
Dresser
Fixed at the end of the pen rack dresser has
Diamond wheel dresser can be
No bowl wheel dresser
Control System
Machine parameters 840D
Machine weight (approx.) 10T
Height 2100MM
Machine size 2800 * 3650MM
5.SCHAUDT CamGrind M
Maximum grinding length 3,000 mm
CamGrind M camshaft and achieved through a concave clamping tell the machine by installing the CBN grinding wheel to shorten the processing time and increase wheel life. In addition, the machine can be used for cooling oil emulsion or cooling. Non-circular grinding with grinding software WOP convenient interface.
Salient features:
-X-axis screw hydrostatic transmission and hydrostatic guideway
-X / Z-axis linear encoders (option)
- Digital servo motor drive
- Grinding cycle
- Peach grinding control
- Grinding spindle neck control
- Self-centering hydraulic steady rest
CBN Grinding Technology
Cam Grind through the use of CBN grinding wheel to achieve thin-skinned. Online measuring devices can be achieved using precision machining of large parts.
WOP-G Grinding software through man-machine dialogue process for non-round programming. Especially in the case of an installed card to complete the cam convex, concave grinding, Schott WOP programming software to improve the non-circular velocity curve and cam shape optimization function
CamGrind series cam grinding wheel as a standard configuration, varieties of replacement parts can be carried out by the machine debugging time significantly reduced. Therefore, both for single or multiple varieties of high-volume batch processing of small parts, CamGrind is the ideal choice.
Technical parameters
Wheel frame 1
Working range
Maximum grinding length 1500/3000MM two top
Center high-180MM
Maximum workpiece weight 130KG two top
Wheel head frame
X hydrostatic guideway rails
V-level Z-axis guide rail
Wheel diameter (installation of hydraulic flip the case of grinding) 70-370 mm
No B-axis
750MM maximum diameter corundum wheel
Corundum grinding wheel maximum width 315MM
CBN grinding wheel diameter of the largest 400MM
CBN grinding wheel maximum width 50MM
Maximum motor power 40KW
Maximum wheel speed 120M / S
Workhead
Motor speed (C axis) 300/1-100RPM
Motor torque (C axis) 66N.M
Top MK4
Tailstock
Stroke 60MM
Top MK4
Sleeve sliding mode
Dresser
Fixed at the end of the pen rack dresser has
Diamond wheel dresser can be
No bowl wheel dresser
Control System
Machine parameters 840D
Machine weight (approx.) 11.5/13/17T
Height 2300MM
Machine size 2800 * 6800/9800MM
6.SCHAUDT CamGrind L
Single wheel frame, and configured to flip the second grinding wheel of CamGrind L not only for stand-alone production, processing and connectivity can be achieved
When the production scale, single-function products can not meet production requirements, by resetting the machine configuration, CamGrind L can increase the processing capacity, continue to participate in production and processing.
B-axis options
By using the B axis, the wheel frame can be configured three grinding wheel, can be configured as CamGrind L dual wheel frame structure, so the machine can install up to six grinding wheel spindle, and to participate in one clamping process.
B-axis rotation range of 225 º, the use of direct drive torque motors. 180 º rotation just 4 seconds, B-axis rail with rolling bearings and hydraulic locking device.
B-axis Description:
Oblique cut-CBN grinding
- Oblique cut into the grinding shaft shoulder
- Cone grinding
- High-speed peeling cylindrical grinding, shoulder and cone.
Technical parameters
Wheel frame 1
Working range
Maximum grinding length 650/1100MM two top
Center high-220MM
Maximum workpiece weight 300KG two top
Wheel head frame
X hydrostatic guideway rails
Z-axis guide rail static
Wheel diameter (installation of hydraulic flip the case of grinding) 70-370 mm
B-axis -15 º -195 º
600MM maximum diameter corundum wheel
Corundum grinding wheel maximum width 160MM
CBN grinding wheel maximum diameter 70-650MM
CBN grinding wheel maximum width 80MM
Maximum motor power 52KW
Maximum wheel speed 125M / S
Workhead
Motor speed (C axis) 1-500RPM
Motor torque (C axis) 25/45N.M
Top MK4
Tailstock
Stroke 60/75/100/150MM
Top MK4
Slip sliding mode
Dresser
Fixed at the end of the pen rack dresser has
Diamond wheel dresser can be
Bowl wheel dresser can be
Control System
Machine parameters 840D
Machine weight (approx.) 11T
Height 2450MM
Machine size 3630 * 4160MM
7. SCHAUDT CamGrind L2
Through the use of dual-wheel aircraft, CamGrind L2 to achieve a clamping of complex parts, a comprehensive process
A fixture, the importance of comprehensive processing of the meaning of mainly; shorten the processing sectors; reduced off-line processing time, reducing the footprint.
In the dual-wheel frame structure CamGrind L2 above, you can install up to four wheel spindle. In DOHC (dual wheel rack) synchronization grinding process, the minimum distance between two wheels is 20mm.
Comprehensive processing
As a fixture, comprehensive processing technology can reduce processing time, saving processing costs. So mass production process is widely used
Different technical requirements for the machine configuration requirements are different, the parts of the cylindrical shaft shoulder, conical, rounded, groove, non-circular outline of the different process requirements, CamGrindL offers a variety of processing methods. Including: cut grinding, and more wheel grinding, grinding peeling, peeling grinding and so on.
Comprehensive processing of advantages:
- Simultaneous grinding through the double-cam, greatly reducing the processing time
- Customer Service repetitive loading and unloading time occupied by non-online
- Avoid duplication of positioning, improve the processing quality
- Increased production capacity, reduce processing costs
Technical parameters
2 wheel rack
Working range
Maximum grinding length 650MM two top
Center high-220MM
Maximum workpiece weight 300KG two top
Wheel head frame
X hydrostatic guideway rails
Z-axis guide rail static
Wheel diameter (installation of hydraulic flip the case of grinding) 70-370 mm
No B-axis
600MM maximum diameter corundum wheel
Corundum grinding wheel maximum width 160MM
CBN grinding wheel maximum diameter 70-650MM
CBN grinding wheel maximum width 80MM
Maximum motor power 52KW
Maximum wheel speed 125M / S
Workhead
Motor speed (C axis) 1-500RPM
Motor torque (C axis) 25/45N.M
Top MK4
Tailstock
Stroke 60/75/100/150MM
Top MK4
Slip sliding mode
Dresser
Fixed at the end of the pen rack dresser has
Diamond wheel dresser can be
Bowl wheel dresser can be
Control System
Machine parameters 840D
Machine weight (approx.) 18T
Height 2450MM
Machine size 4560 * 4760MM
8. SCHAUDT CamGrind L Synchro
As the mass of the top equipment, CamGrind L Synchro dual synchronous machine tool parts maximum grinding length 650mm.
The machine is mainly used for mass production of camshafts. Machine with dual independent processing unit can process two parts simultaneously. Machine is equipped with automatic loading and unloading devices, were two units of service greatly reduces overhead time. Machine tool cooling system, hydraulic system, pneumatic system, lubrication system are set to the central control system.
Technical parameters
Wheel frame 2 (synchronous)
Working range
Maximum grinding length 650MM two top
Center high-220MM
Maximum workpiece weight 300KG two top
Wheel head frame
X hydrostatic guideway rails
Z-axis guide rail static
Wheel diameter (installation of hydraulic flip the case of grinding) 70-370 mm
B-axis -15 º -195 º
600MM maximum diameter corundum wheel
Corundum grinding wheel maximum width 160MM
CBN grinding wheel maximum diameter 70-650MM
CBN grinding wheel maximum width 80MM
Maximum motor power 52KW
Maximum wheel speed 125M / S
Workhead
Motor speed (C axis) 1-500RPM
Motor torque (C axis) 25/45N.M
Top MK4
Tailstock
Stroke 60/75/100/150MM
Top MK4
Sliding mode sleeve / slip
Dresser
Fixed at the end of the pen rack dresser has
Diamond wheel dresser can be
No bowl wheel dresser
Control System
Machine parameters 840D
Machine weight (approx.) 25T
Height 3210MM
Machine size 5910 * 4690MM
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